中文核心期刊
CSCD来源期刊
中国科技核心期刊
RCCSE中国核心学术期刊

Journal of Chongqing Jiaotong University(Natural Science) ›› 2025, Vol. 44 ›› Issue (7): 1-6.DOI: 10.3969/j.issn.1674-0696.2025.07.01

• Transportation Equipment •    

Design of Heavy-Load Suspended Tanker and Structural Optimization of the Bogie Frame

JIANG Yongzhi1,2,3, WANG Dong2, LIU Wenjie2, GONG Rui2, WU Pingbo1   

  1. (1. State Key Laboratory of Rail Transit Vehicle System, Southwest Jiaotong University, Chengdu 610031, Sichuan, China; 2. School of Mechatronics and Vehicle Engineering, Chongqing Jiaotong University, Chongqing 400074, China; 3. Chongqing Rail Transit (Group) Co., Ltd., Chongqing 401120, China)
  • Received:2024-09-18 Revised:2025-03-16 Published:2025-07-31

重载悬挂式罐车设计及转向架构架结构优化

蒋咏志1,2,3,王东2,刘文杰2,龚锐2,邬平波1   

  1. (1. 西南交通大学 轨道交通运载系统全国重点实验室,四川 成都 610031; 2. 重庆交通大学 机电与车辆工程学院,重庆 400074; 3. 重庆市轨道交通集团有限公司,重庆 401120)
  • 作者简介:蒋咏志(1990—),男,四川南充人,副教授,博士,主要从事车辆工程方面的研究。E-mail:644263958@qq.com 通信作者:邬平波(1968—),男,浙江奉化人,研究员,博士,主要从事车辆系统动力学方面的研究。E-mail:wupingbo@163.com
  • 基金资助:
    轨道交通运载系统全国重点实验室开放基金项目(RVL2140);国家自然科学基金青年基金项目(52305093);重庆市自然科学基金面上项目(CSTB2023NSCQ-MSX0054,CSTB2022NSCQ-MSX1264);重庆市教委科技研究项目青年项目(KJQN202300740,KJQN202200727);重庆市自然科学基金创新发展联合基金项目(2024NSCQ-LZX0109);重庆市研究生联合培养基地项目(JDLHPYJD2024006)

Abstract: Suspended monorail trains have established mature technological frameworks in the field of passenger transport, yet significant gaps persist in freight applications, particularly for heavy-load transportation. Current suspended trains are mostly limited to low-speed light-load scenarios on the ground and underground, leaving potential aerial transport underdeveloped. In response to heavy-load transportation demands, the heavy-load suspension tanker was redesigned around the bogie, oil tank suspension device, oil tank and traction system. The bogie was the critical load-bearing and operational element of heavy-load suspended tankers, and its strength directly determined the operational safety of trains. The bogie not only withstood all the weight from the vehicle and cargo but also had to deal with complex operating environments such as curved driving, ramp driving, and possible impacts and vibrations. Therefore, the design of the bogie must ensure sufficient strength and stiffness under various working conditions to avoid structural failure and ensure transportation continuity. Through constructing multi-condition strength analysis models (static/straight /curve/uphill), it is verified that the bogie has a high safety margin and further optimization space. And based on this, topology optimization with the goal of reducing quality was carried out, ultimately achieving the goal of reducing architecture weight by 22.08%.

Key words: vehicle engineering; heavy-load suspended tanker; bogie; strength analysis; structural optimization

摘要: 悬挂式单轨列车在客运领域已形成了成熟的技术体系,但在货运尤其是重载运输研究方面仍存在显著空白;现有悬挂式运输列车多限于地面和地下的低速轻载场景,空中运输潜能尚未充分释放。针对重载运输需求,围绕转向架、油罐悬吊装置、油罐和牵引系统对重载悬挂式罐车进行了重新设计。转向架作为重载悬挂式罐车的关键承载和运行部件,其强度直接关系到车辆的运行安全性,不仅要承受来自车体和货物的全部重量,还要应对复杂的运行环境(如曲线行驶、坡道行驶以及可能的冲击和振动),转向架设计必须确保在各种工况下都能保持足够的强度和刚度,以避免结构失效和确保运输的连续性;通过构建多工况强度分析模型(静止/直线/曲线/上坡),验证了转向架具有较高的安全裕度,且有进一步优化的空间;并据此进行以质量减轻为目标的拓扑优化,实现了构架减重22.08%的目标。

关键词: 车辆工程;重载悬挂式罐车;转向架;强度分析;结构优化

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