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Manufacturing Quality Assessment of Prefabricated Steel Box Girders for Bridges Based on 3D Point Cloud
WU Zhigang1, XU Chang2, YIN Liang1, CHE Ping3, XIONG Wen2
2025, 44(9):
26-33.
DOI: 10.3969/j.issn.1674-0696.2025.09.04
Compared with concrete structures, steel structures offer advantages such as high strength, short construction periods, and low-carbon environmental benefits, making them increasingly widely used in infrastructure projects such as large bridges. To ensure structural performance, it is essential to accurately assess the manufacturing quality of steel components prior to installation. However, at present, such detection still heavily relies on manual operation, with problems such as large site occupation and low detection efficiency. To address this, 3D laser scanning technology was employed, and the detection and evaluation study of prefabricated component manufacturing quality was carried out based on high-precision 3D point cloud models. Firstly, aiming at the complex environment of prefabricated beam yards, optimization principles for 3D laser scanning measurement station positioning and on-site implementation methods were proposed. Subsequently, preprocessing of the collected point cloud data was carried out, including registration, denoising and down-sampling, so as to improve data quality and processing efficiency. Finally, automatic inspection and evaluation methods for spatial geometric dimensions and surface flatness were proposed based on algorithms including Alpha Shape, random sample consensus (RANSAC), and principal component analysis (PCA). The proposed method has been successfully applied on the standard steel box girder in the Shenzhen-Zhongshan Bridge project. The results demonstrate that 3D laser scanning and 3D point cloud model can provide strong support for the manufacturing quality assessment of prefabricated components. The proposed detection method has advantages such as good automation, high efficiency, and visualized results, which can offer effective assistance to inspectors to carry out manufacturing quality control and management for prefabricated components.
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