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Multi-field Coupled Noise Optimization for Wheel Hub Motors Incorporating ICOA and PSM
WU Huawei1,2, LI Lang1,2, LI Zhi1,2, ZENG Yunyun3, PENG Jianping3
2025, 44(7):
23-32.
DOI: 10.3969/j.issn.1674-0696.2025.07.04
To mitigate the electromagnetic vibration noise of wheel hub motors, a structural optimization design method integrating an improved coati optimization algorithm (ICOA) and parameter scanning method (PSM) was proposed, which took an 18-slot 16-pole 14-inch permanent magnet wheel hub motor as an example. A cogging torque database based on PSM was established to analyze the influence mechanism of stator auxiliary slot quantity on cogging torque. An improved coati optimization algorithm incorporating adaptive boundary and elimination mechanisms was developed, and an ICOA-based solver was designed to optimize the auxiliary slots of the wheel hub motor and was compared with the optimization performance with three solvers based on COA, MA and SSA. A coupling simulation model of the wheel hub motor integrating multiple physics fields such as structural field, electromagnetic field and acoustic fields was established, and the noise sound pressure levels before and after optimizing the stator armature structure were compared. Research results demonstrate: the ICOA solver outperforms other solvers in convergence speed and solution accuracy and the optimized cogging torque amplitude decreases by 59.08%. When unloaded, the axial vibration of the motor shaft weakens by 9.916×103 mm/s2, the radial vibration of the shaft weakens by 2.1 919×104 mm/s2, and A-weighted sound pressure level declines by 3.818 dB. When unloaded, the axial vibration of the shaft weakens by 4.845 9×104 mm/s2, the radial vibration of the shaft weakens by 4.422 6×104 mm/s2, and A-weighted sound pressure level declines by 7.648 dB. The 7-fold vibration has been effectively suppressed, and the overall noise level has been reduced from 70 dB to 60 dB, improving the safety and comfort of drivers and passengers.
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